Multistation ultrasonic machines
These are the machines that enables to have more than one cleaning process in combined and successive way. These processes are like below:
- Prewashing
- It shortens the total washing time before ultrasonic wash by removing the dirt on the surface of the machine part and prolongs the life of ultrasonic washing tank.
- Ultrasonic cleaning
- Ultrasonic wash removes the surface dirt, grease and other dirt remains by creating cavitation on the products surface with sound waves emitted in water. It provides pure cleaning even on the most difficult surfaces. Thus, it gives a gentle cleaning at this stage. It can be applied as 28 kHZ, 40 kHZ or both in the same time.
- Rinsing
- Oil and dirt solvent chemicals during ultrasonic wash may cause stains on the part’s surface if it won’t get rinsed. Water is given with circulation method on to surface of the parts to clean stains. 40 kHz ultrasonic is used for gentle wash.
- Passivation
- Applying passivation chemical optionally on the material surface to ensure corrosion resistance to the
product.
- Applying passivation chemical optionally on the material surface to ensure corrosion resistance to the
- Drying
- The product is dried by blowing hot air on its surface with the help of resistance and fans. Vacuum drying or water scrapers can be used depending on the need.
- Deciding on the cleaning process and cleaning order depends on the product to get cleaned. Machine size and the ultrasonic power which depends on the machine’s size may vary depending on the parts to get cleaned, and the quantity of parts to get cleaned in a day. Our products are standardized as; body and construction is AISI 304 quality and washing boiler is AISI 316L quality, made of stainless steel.
Key Features
- Choosing the correct process for the need
- Very gently wash with 28 and 40kHz frequency at the same time
- High-quality stainless-steel design
- Thermostatic, configurable water heating feature
- Digital controlled, powerful ultrasonic units
- Instant water heat observation and control panel
- Instant ultrasonic power and frequency observation and control panel
- Sweep function
- Thermostatic, configurable drying fan
- High current, heat and parasite protection
- User-friendly easy disassemble and assemble side caps
Accecories and add-ons (Optional)
The following optional equipment or processes can be applied in multi-station washing machines according to the needs and processes.
- Filtration
- Oil stripping
- DI water unit
- Automatic chemical dosing unit
- Vacuum drying
-
Model
2P 50.40.40
3P 50.40.40
4P 50.40.40
5P 50.40.40
Prosesler
Ø Prewashing
Ø Ultrasonic cleaning
Ø Prewashing
Ø Ultrasonic cleaning
Ø Rinsing
Ø Prewashing
Ø Ultrasonic cleaning
Ø Rinsing
Ø Passivation
Ø Prewashing
Ø Ultrasonic cleaning
Ø Rinsing
Ø Passivation
Ø Drying
Washing Tank Dimension
Length
500
500
500
500
Width
400
400
400
400
Water level
400
400
400
400
Ultrasonic power (Watt)
1000
1000
1000
1000
Number of transducers
(28 kHz / 40 kHz)
18 / 20
18 / 20
18 / 20
18 / 20
Frequency (kHz)
28 / 40
28 / 40
28 / 40
28 / 40
Heater
Yes
Yes
Yes
Yes
Digital thermostat
Yes
Yes
Yes
Yes
Digital timer
Yes
Yes
Yes
Yes
Filling
1 ̎ Valve
1 ̎ Valve
1 ̎ Valve
1 ̎ Valve
Drainage
1 ̎ Valve
1 ̎ Valve
1 ̎ Valve
1 ½ ̎ Valve
Basket
Yes
Yes
Yes
Yes
Isolation
Yes
Yes
Yes
Yes
Power control
Yes
Yes
Yes
Yes
Sweep
Yes
Yes
Yes
Yes
Front panel
Digital
Digital
Digital
Digital